Ready to revolutionize your recycling process and reduce your environmental impact? Requesting a quote from Better Densifiers is your first step towards achieving sustainable and cost-saving solutions.
Transforming Styrofoam Waste Into Sustainable Solutions
Home • Hot Melt Densifiers • PWH-300 Heavy Duty Hot Melt Styrofoam Densifiers
Heavy Duty Hot Melt Styrofoam Densifiers
Designed with durability and efficiency in mind, our heavy-duty densifiers are built to withstand rigorous use in industrial settings while delivering exceptional performance. These machines are equipped with powerful heating elements and advanced technology to efficiently melt and densify large volumes of waste.
PWH-300 Heavy Duty Hot Melt Styrofoam Densifier
The PWH-300 is one of our original and most popular densifiers. It is a hand-fed machine that processes foam through a process of shredding while adding heat to densify and extrude densified purge blocks which become the final recyclable product. The PWH-300 densifies expanded polystyrene (EPS), expanded polyethylene (EPE) and expanded polypropylene (EPP).
Get a Quote Download Our FlyerOur Hot Melt Densifier in Action
Watch the video above to see our hot melt densifier in action! As the styrofoam is fed into the hopper, it is shredded, melted, and finally extruded into the purge mold where it solidifies into a solid block.
Specifications
| Shredder Motor HP | 5 hp |
|---|---|
| Auger Motor HP | 15 hp |
| Voltage | Three Phase 208V/230V/460V |
| Weight | 2425 lbs |
| Throughput | Up to 300 lbs/hr |
| Infeed Type | Manual Feed |
| Infeed Dimensions | 27″ x 25″ |
| Machine Dimensions | 40″ x 90″ x 72″ |
| Materials Processed | EPS, EPE, EPP |
| Volume Reduction Ratio | 90:1 |
| Available Options | Exhaust Vent Kit, Form Molds |
Request a Quote Today
Better Densifiers empowers businesses to adopt eco-friendly practices, driving both cost savings and environmental benefits. By choosing our solutions, businesses not only improve their bottom line but also play a vital role in nurturing a healthier planet. We invite you to join us on the path towards a sustainable future.
Call Now: 1-888-350-2079System Startup Procedure
-
Set Temperature: Begin by setting the desired operating temperature on the densifier control panel. This temperature will depend on the type and density of the styrofoam being processed.
-
Heating Process: Allow the system to heat up to the pre-set temperature. This process may take some time depending on the size of the densifier, as well as the initial temperature conditions.
-
Auger Activation: As the system reaches the designated temperature, the auger will start automatically. This auger helps maintain a consistent flow of material for processing.
-
Shredder Activation: Following the auger's initiation, the shredder component of the densifier will engage. The shredder is responsible for breaking down larger styrofoam pieces into smaller, more manageable pieces for densification.
-
Ready for Operation: Once both the auger and shredder are activated and operational, the PolyWiz Hot Melt Styrofoam Densifier is ready for use. You can begin feeding styrofoam waste into the hopper for processing.
Simplified System Maintenance
All grease fittings are strategically positioned on a single, user-friendly panel, making lubrication tasks effortless and convenient. This thoughtful design not only simplifies the maintenance process but also encourages operators to adhere to routine upkeep schedules. By streamlining maintenance procedures and providing easy access to critical components, we empower our clients to uphold the longevity and efficiency of their equipment, ultimately maximizing productivity and minimizing downtime.
- Easy to access grease fittings all in one convenient location
- Easy to remove guard to access drive chain and apply lubricant
- Easy to locate hole for simple gear oil application
- And that's it! Machine maintenance is simple with Better Densifiers!
Feeding the Machine
Featuring a manual feeding system, our hot melt densifiers offer operators full control over the input process. With this manual feeding mechanism, operators can carefully monitor and regulate the rate at which styrofoam waste is introduced into the densifier. This hands-on approach allows for flexibility in handling various types of styrofoam materials, ensuring efficient processing while minimizing the risk of jams or overloading.
What Materials Can it Densify?
- Expanded Polypropylene (EPP)
- Expanded Polystyrene (EPS)
- Expanded Polyethylene (EPE)
Densifier Breakdown
Touchscreen Human Interface
Touchscreen HMIs simplify equipment operation reducing operator error.
Powder Coated Finish
Powder coat provides superior corrosion resistance to paint substantially extending the life of our equipment.
Temperature Control
This allows users to precisely adjust the operating temperature according to the specific requirements of the material being processed.
Heavy Duty Casters
Heavy duty casters offer superior mobility versus traditional rail mounts.
Powerful Shredder
Our machines feature a powerful shredder capable of efficiently breaking down larger styrofoam pieces into smaller, more manageable pieces for densification.
Simplified Maintenance
Performing routine maintenance extends the life of machinery and is more likely to be done when it's simple to do. All grease fittings are located on a single, easy to access panel.
Heat Tube
The heat tube on our hot melt densifiers efficiently melts styrofoam waste, facilitating its transformation into densified blocks or ingots.
Purge Mold
The purge molds are designed to mold the extruded melted product into blocks easily stackable on a pallet for shipping to your recycler.
Get in Touch Today
Better Densifiers enables businesses to embrace environmentally responsible practices, resulting in both financial savings and positive environmental impacts. By opting for our solutions, businesses not only enhance their profitability but also contribute significantly to preserving the health of our planet. We invite you to partner with us in advancing towards a sustainable future.
Request a QuoteWhy Choose Better Densifiers?
American-Made Machinery
Our commitment to quality and reliability is evident in our choice to manufacture all our machines in the USA. By producing locally, we ensure strict adherence to the highest manufacturing standards. Our skilled professionals work diligently in a state-of-the-art facility dedicated to excellence, ensuring that each machine meets our stringent quality criteria.
Solutions for Operations of All Sizes
We customize our array of solutions to match the unique needs and capabilities of various operations, ensuring that every client receives top-tier performance. Whether you’re a burgeoning startup seeking to streamline recycling processes or a well-established corporation aiming to strengthen sustainability initiatives, our extensive expertise is readily available to meet your distinct requirements.
One-Year Warranty on All Parts and Labor
We are proud of the quality and durability of our products, which is why we offer a comprehensive one-year warranty covering all parts and labor with confidence. Throughout this warranty period, customers can be assured that any issues or malfunctions will be promptly addressed by our expert team, at no extra cost.
Turn-Key Set-Up and Training Packages
Our comprehensive turn-key setup packages encompass all necessities for the smooth integration of our densifiers into your facility, spanning from initial installation to operational setup. With our seasoned technicians overseeing every aspect of the installation process, you can rest assured that the equipment will be meticulously configured and optimized to meet your specific requirements.
Equipment Financing and Leasing Programs
At Better Densifiers, we recognize the weight of the decision to invest in recycling equipment for businesses. That’s why we provide adaptable equipment financing and leasing programs designed to accommodate a range of financial circumstances. Our financing solutions offer businesses the chance to access our state-of-the-art densifiers without imposing strains on cash flow or budget limitations.
Save Money and the Planet
By investing in our densifiers, you’re not only making a financially savvy decision but also actively participating in the global movement to promote sustainability. Our state-of-the-art technology revolutionizes waste management practices, significantly reducing the volume of materials destined for landfills.
About Our Brand
The PolyWiz brand represents a line of high-performance styrofoam densifiers offered exclusively by Better Densifiers. Engineered with precision and innovation, PolyWiz densifiers are designed to meet the diverse needs of businesses seeking efficient and sustainable waste management solutions.
More About PolyWiz
Our Helpful Resources
Types of Foam
Expanded Polystyrene, widely known as Styrofoam (Dow Chemical’s trademarked EPS foam product) is commonly used...
Read More
18
Mar
Mar
Hot Melt vs. Cold Compaction Densifiers
Hot melt densifiers are top fed via a hopper style infeed. Loose foam is dropped...
Read More
18
Mar
Mar
Densifying 101
Styrofoam is pervasive in our society. It is a great packaging material and insulator because...
Read More
18
Mar
Mar
Get in Touch
When it comes to questions about our state-of-the-art densifiers or any support you require, trust Better Densifiers for steadfast assistance. Our commitment is to provide thorough support, addressing all your inquiries and concerns with expert guidance. Whether you’re in search of detailed product specifications, installation assistance, or just want to delve deeper into our sustainable solutions, our team is dedicated to guiding you through every stage of the process.
