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Transforming Styrofoam Waste Into Sustainable Solutions
Home • Hot Melt Densifiers • PWH-1000 Enterprise Hot Melt Styrofoam Densifiers
Enterprise Hot Melt Styrofoam Densifiers
Engineered with cutting-edge technology and built for maximum efficiency and durability, our enterprise-level densifiers are capable of processing vast quantities of styrofoam waste with ease.
PWH-1000 Enterprise Hot Melt Styrofoam Densifier
The PWH-1000 is a conveyor fed system that includes a separate high-speed shredder and blower that fills a bag/silo with large quantities of shredded foam. The shredded foam then gravity feeds into a high-volume melt unit. This system is capable of processing up to 1,000 lbs. of loose foam per hour. The PWH-1000 densifies expanded polystyrene (EPS), expanded polyethylene (EPE) and expanded polypropylene (EPP).
Request More InformationSpecifications
| Shredder Motor HP | 84 hp |
|---|---|
| Auger Motor HP | 30 hp |
| Voltage | Three Phase 208V/230V/460V |
| Weight | 13900 lbs |
| Throughput | Up to 1000 lbs/hr |
| Infeed Type | Conveyor Feed |
| Infeed Dimensions | 62″ x 37″ |
|---|---|
| Machine Dimensions | 160″ x 230″ x 158″ |
| Materials Processed | EPS, EPE, EPP |
| Volume Reduction Ratio | 90:1 |
| Available Options | Purge Form Molds |
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Better Densifiers empowers businesses to adopt eco-friendly practices, driving both cost savings and environmental benefits. By choosing our solutions, businesses not only improve their bottom line but also play a vital role in nurturing a healthier planet. We invite you to join us on the path towards a sustainable future.
Call Now: 1-888-350-2079System Startup Procedure
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Set Temperature: Begin by setting the desired operating temperature on the densifier control panel. This temperature will depend on the type and density of the styrofoam being processed.
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Heating Process: Allow the system to heat up to the pre-set temperature. This process may take some time depending on the size of the densifier, as well as the initial temperature conditions.
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Auger Activation: As the system reaches the designated temperature, the auger will start automatically. This auger helps maintain a consistent flow of material for processing.
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Shredder Activation: Following the auger's initiation, the shredder component of the densifier will engage. The shredder is responsible for breaking down larger styrofoam pieces into smaller, more manageable pieces for densification.
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Ready for Operation: Once both the auger and shredder are activated and operational, the PolyWiz Hot Melt Styrofoam Densifier is ready for use. You can begin feeding styrofoam waste into the hopper for processing.
Simplified System Maintenance
All grease fittings are strategically positioned on a single, user-friendly panel, making lubrication tasks effortless and convenient. This thoughtful design not only simplifies the maintenance process but also encourages operators to adhere to routine upkeep schedules. By streamlining maintenance procedures and providing easy access to critical components, we empower our clients to uphold the longevity and efficiency of their equipment, ultimately maximizing productivity and minimizing downtime.
- Easy to access grease fittings all in one convenient location
- Easy to remove guard to access drive chain and apply lubricant
- Easy to locate hole for simple gear oil application
- And that's it! Machine maintenance is simple with Better Densifiers!
Feeding the Machine
Featuring a manual feeding system, our hot melt densifiers offer operators full control over the input process. With this manual feeding mechanism, operators can carefully monitor and regulate the rate at which styrofoam waste is introduced into the densifier. This hands-on approach allows for flexibility in handling various types of styrofoam materials, ensuring efficient processing while minimizing the risk of jams or overloading.
What Materials Can it Densify?
- Expanded Polypropylene (EPP)
- Expanded Polystyrene (EPS)
- Expanded Polyethylene (EPE)
Densifier Breakdown
Touchscreen Human Interface
Touchscreen HMIs simplify equipment operation reducing operator error.
Powder Coated Finish
Powder coat provides superior corrosion resistance to paint substantially extending the life of our equipment.
Temperature Control
This allows users to precisely adjust the operating temperature according to the specific requirements of the material being processed.
Heavy Duty Casters
Heavy duty casters offer superior mobility versus traditional rail mounts.
Powerful Shredder
Our machines feature a powerful shredder capable of efficiently breaking down larger styrofoam pieces into smaller, more manageable pieces for densification.
Simplified Maintenance
Performing routine maintenance extends the life of machinery and is more likely to be done when it's simple to do. All grease fittings are located on a single, easy to access panel.
Heat Tube
The heat tube on our hot melt densifiers efficiently melts styrofoam waste, facilitating its transformation into densified blocks or ingots.
Purge Mold
The purge molds are designed to mold the extruded melted product into blocks easily stackable on a pallet for shipping to your recycler.
Get in Touch Today
Better Densifiers enables businesses to embrace environmentally responsible practices, resulting in both financial savings and positive environmental impacts. By opting for our solutions, businesses not only enhance their profitability but also contribute significantly to preserving the health of our planet. We invite you to partner with us in advancing towards a sustainable future.
Request a QuoteWhy Choose Better Densifiers?
American-Made Machinery
Our commitment to quality and reliability is evident in our choice to manufacture all of our machines in the USA. By producing locally, we ensure adherence to the most stringent manufacturing standards. Our skilled professionals work diligently within a state-of-the-art facility dedicated to excellence, ensuring that each machine meets our rigorous quality criteria.
Solutions for Operations of All Sizes
At Better Densifiers, we customize our solutions to fit the unique needs and capacities of various operations, ensuring that every client experiences top-tier performance. Whether you’re a startup seeking to streamline recycling processes or a well-established corporation looking to enhance sustainability efforts, our extensive expertise is available to meet your specific requirements with precision and excellence.
One-Year Warranty on All Parts and Labor
We stand behind the quality and durability of our products, which is why we proudly provide a comprehensive one-year warranty that covers all parts and labor. Throughout the duration of this warranty, customers can have peace of mind knowing that any issues or malfunctions will be promptly attended to by our skilled team, without incurring any additional costs.
Turn-Key Set-Up and Training Packages
In our turn-key setup packages, we provide comprehensive solutions for the seamless integration of our densifiers into your facility. From the initial installation to operational setup, our team of experienced technicians manages every aspect of the process. With meticulous attention to detail, we ensure that the equipment is expertly configured and optimized to meet your specific requirements.
Equipment Financing and Leasing Programs
At Better Densifiers, we understand the significance of investing in recycling equipment for businesses. That’s why we offer flexible equipment financing and leasing programs tailored to meet diverse financial needs. Our financing solutions provide businesses with the opportunity to acquire our state-of-the-art densifiers without burdening cash flow or budget constraints.
Save Money and the Planet
By selecting our densifiers, you’re not only making a prudent financial decision but also actively contributing to global sustainability initiatives. Our state-of-the-art technology revolutionizes waste management practices, significantly reducing the volume of materials destined for landfills.
About Our Brand
The PolyWiz brand represents a line of high-performance styrofoam densifiers offered exclusively by Better Densifiers. Engineered with precision and innovation, PolyWiz densifiers are designed to meet the diverse needs of businesses seeking efficient and sustainable waste management solutions.
More About PolyWiz
Our Helpful Resources
Types of Foam
Expanded Polystyrene, widely known as Styrofoam (Dow Chemical’s trademarked EPS foam product) is commonly used...
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Hot Melt vs. Cold Compaction Densifiers
Hot melt densifiers are top fed via a hopper style infeed. Loose foam is dropped...
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Densifying 101
Styrofoam is pervasive in our society. It is a great packaging material and insulator because...
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Get in Touch
If you have any questions about our state-of-the-art densifiers or need assistance, count on Better Densifiers for dependable support. Our team is dedicated to providing thorough assistance and addressing all your inquiries and concerns. Whether you’re looking for detailed product specifications, guidance on installation, or simply want to learn more about our sustainable solutions, we’re here to guide you through every stage of the process.
